在城市規(guī)劃建設(shè)基本建設(shè)地面、道路公路橋梁、房屋、混凝土攪拌站以及水利水電工程工程項(xiàng)目中,混凝土攪拌站車可謂是不可或缺的運(yùn)送常用工具,十分是自動攪拌一體機(jī),因其具有車身窄、軸距短等情感化設(shè)計(jì)計(jì)劃方案特點(diǎn),因而對高度限制、寬、長的工作環(huán)境有很強(qiáng)的運(yùn)用優(yōu)勢。那么,功能完善的自動攪拌一體機(jī)到底是如何工作上的呢?
In the urban planning and construction of capital construction ground, roads, bridges, houses, concrete mixing plants and water conservancy and hydropower projects, the concrete mixing plant truck is an indispensable and common tool for transportation. It is an automatic mixing machine. Because it has the characteristics of emotional design plans such as narrow body and short wheelbase, it has restrictions on height, width Long working environment has strong application advantages. So, how does the fully functional automatic mixing machine work?
自動攪拌一體機(jī)基本原理是由汽車底盤提供推動力來控制器液壓傳動系統(tǒng)系統(tǒng)軟件的變量柱塞泵,把機(jī)械設(shè)備機(jī)械能轉(zhuǎn)成四柱液壓機(jī)能傳送給定性分析電動機(jī),接著再將依據(jù)減速機(jī)拌和筒轉(zhuǎn)動,從而對混泥土進(jìn)行強(qiáng)制拌和,使它在獨(dú)特時(shí)間內(nèi)不易凝固。由于其上述的工作上特點(diǎn),一般根據(jù)對混泥土運(yùn)送間隔的長短、工程施工施工工地規(guī)范以及對混泥土質(zhì)量和配置不一樣情況的要求,一般選用2種不一樣工作方式。
The basic principle of the automatic mixing machine is that the vehicle chassis provides the driving force to control the variable plunger pump of the hydraulic transmission system software, convert the mechanical energy of the mechanical equipment into four column hydraulic function and transmit it to the qualitative analysis motor, and then rotate the mixing drum according to the reducer, so as to forcibly mix the concrete, so that it is not easy to solidify in a unique time. Due to the above working characteristics, two different working methods are generally selected according to the length of concrete transportation interval, engineering construction site specifications and the requirements for different concrete quality and configuration.
1.預(yù)拌混凝土的拌和運(yùn)送。將在混凝土攪拌站拌和好的混泥土馬上放進(jìn)混凝土攪拌車中運(yùn)送,在自動攪拌一體機(jī)運(yùn)送半途,拌和筒大約以1~3r/min傳動比轉(zhuǎn)動,使筒內(nèi)混泥土不斷拌和,避免 混凝土裂縫情況,以保證混泥土質(zhì)量。這類方法運(yùn)送混泥土的間隔不宜過長,一般控制在混泥土初凝以前,根據(jù)混泥土配置和交通路況、平均氣溫等規(guī)范可定好間距或時(shí)間。
1. Mixing and transportation of ready mixed concrete. The concrete mixed in the concrete mixing plant is immediately put into the concrete mixing truck for transportation. Halfway through the transportation of the automatic mixing machine, the mixing drum rotates at a transmission ratio of about 1 ~ 3R / min to continuously mix the concrete in the drum to avoid concrete cracks and ensure the quality of concrete. The interval of transporting concrete by this method should not be too long. It is generally controlled before the initial setting of concrete. The interval or time can be determined according to the concrete configuration, traffic conditions, average temperature and other specifications.
2.混泥土攪拌料的拌和運(yùn)送。一般有2種情況:顆粒物料和水料拌和運(yùn)送。顆粒物料注水拌和運(yùn)送:在調(diào)味品站將石料、混泥土等顆粒物料按混泥土配置加上拌和筒內(nèi),再將拌和飲用水加上車內(nèi)儲儲水箱,在半途適當(dāng)?shù)拈g隔或時(shí)間將水噴入筒內(nèi),對混泥土進(jìn)行拌和,也可去施工施工工地后拌和。水料拌和運(yùn)送:在調(diào)味品站將石料砂石料、混泥土和水等攪拌料按配置此外放進(jìn)拌和筒內(nèi),拌和筒在運(yùn)送半途以8~12r/min的傳動比轉(zhuǎn)動,對攪拌料進(jìn)行拌和,開展拌和工作中。
2. Mixing and transportation of concrete mixing materials. Generally, there are two situations: mixing and transportation of granular materials and water materials. Water injection, mixing and transportation of granular materials: add granular materials such as stone and concrete into the mixing drum according to the concrete configuration in the condiment station, and then add the mixing drinking water into the internal storage tank. Spray water into the drum at appropriate intervals or time on the way to mix the concrete, or go to the construction site for mixing. Mixing and transportation of water materials: put the mixing materials such as stone, sand and stone, concrete and water into the mixing drum according to the configuration in the condiment station. The mixing drum rotates at the transmission ratio of 8 ~ 12R / min during the transportation to mix the mixing materials and carry out the mixing work.
上述2種方式比照,前邊一種更能提升對混泥土的運(yùn)送時(shí)間或間隔。還有一種方式是從某種程度上來講,自動攪拌一體機(jī)基本替代了混凝土攪拌站的作用,為應(yīng)用人既節(jié)省了機(jī)械設(shè)備投資項(xiàng)目,又提高了生產(chǎn)率。但是,在混泥土粘結(jié)力,均勻等質(zhì)量上存在著難點(diǎn),不象混凝土攪拌站生產(chǎn)加工的混泥土那樣好。因而,為保證混泥土的質(zhì)量,考慮到當(dāng)今基建項(xiàng)目建筑施工的要求,另一種工作方式變成了目前自動攪拌一體機(jī)的甄選工作方式。
Compared with the above two methods, the former one can better improve the transportation time or interval of concrete. Another way is that to some extent, the automatic mixing machine basically replaces the role of the concrete mixing plant, which not only saves the investment projects of mechanical equipment, but also improves the productivity for the users. However, there are difficulties in the quality of concrete adhesion and uniformity, which is not as good as the concrete produced and processed in the concrete mixing plant. Therefore, in order to ensure the quality of concrete, considering the requirements of today's infrastructure project construction, another working mode has become the current selection working mode of automatic mixing machine.
當(dāng)然,要想更各個方面地充分運(yùn)用自動攪拌一體機(jī)的功效和優(yōu)勢,進(jìn)熟悉混凝土攪拌車的基本原理仍是不夠的,更重要的是掌握適當(dāng)操作流程,并提高對混凝土攪拌車的維修保養(yǎng)和檢查維修,僅有那般才能夠保證混凝土攪拌車從始終運(yùn)行狀態(tài)。
Of course, in order to make full use of the functions and advantages of the automatic mixer in all aspects, it is still not enough to be familiar with the basic principles of the concrete mixer. What is more important is to master the appropriate operation process and improve the maintenance, inspection and repair of the concrete mixer. Only in this way can we ensure the operation state of the concrete mixer from beginning to end.
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